迅 智 光 學(xué)
FASTWISE OPTICS
MDP230B瓶坯測(cè)量?jī)x,專為5升至20升瓶坯的測(cè)量進(jìn)行量身訂制,可測(cè)量直徑≤64mm,可測(cè)量高度≤230mm。提供瓶坯全尺寸測(cè)量,包括飛邊、翹曲度、字符識(shí)別、壁厚差測(cè)量。
瓶坯測(cè)量?jī)x-MDP230B
FAST WISE OPTICS
Preform Measurement Device
儀器采用光學(xué)多鏡片分段成像原理設(shè)計(jì),通過多段平行光獲取輪廓圖像,并搭載特殊設(shè)計(jì)的鏡頭與光源來提取圖像輪廓,以確保輪廓無變形,并保障測(cè)量精度。MDP系列儀器能對(duì)瓶坯進(jìn)行自動(dòng)定位,并自動(dòng)測(cè)量瓶坯的各種尺寸數(shù)據(jù),其中包括瓶坯的飛邊、翹曲度及壁厚差。同時(shí),它能自動(dòng)識(shí)別并記錄瓶坯上的模腔號(hào),并將測(cè)量數(shù)據(jù)自動(dòng)上傳至企業(yè)的數(shù)據(jù)管理平臺(tái)。
The instrument is designed by the principle of optical multi-lens segment imaging, obtaining the contour image through multiple segments of parallel light, and equipped with specially designed lens and light source to extract the image contour, to ensure that the contour is not deformed, and ensure the measurement accuracy. MDP series instruments can automatically locate the blank and automatically measure the various dimensions of the blank, including the flying edge, warping degree and wall thickness difference of the blank. At the same time, it can automatically identify and record the mold cavity number on the bottle blank, and automatically upload the measurement data to the data management platform of the enterprise.
技術(shù)優(yōu)勢(shì)/Technological superiority
卡坯頭通過伺服電機(jī)帶動(dòng)旋轉(zhuǎn),對(duì)瓶坯的固有特征點(diǎn)進(jìn)行定位,實(shí)現(xiàn)所有瓶坯達(dá)到標(biāo)準(zhǔn)化測(cè)量;
The card blank head is rotated by the servo motor to locate the inherent characteristic points of the bottle blank, so as to realize the standardized measurement of all the bottle blank;
具備遠(yuǎn)程控制功能,便于儀器維護(hù);
With remote control function, easy to facilitate instrument maintenance;
測(cè)量數(shù)據(jù)表格化呈現(xiàn),可一鍵式數(shù)據(jù)導(dǎo)出或打??;
Measurement data is tabulated, which can be exported or printed with one click;
通過系統(tǒng)學(xué)習(xí)后,可自動(dòng)識(shí)別記錄模號(hào)字符;
After the system learning, the recording mode character can be automatically identified;
獨(dú)特的光源設(shè)計(jì),可實(shí)現(xiàn)坯身壁厚差的測(cè)量;
Unique light source design, can realize the measurement of the blank wall thickness difference;
精準(zhǔn)的定位方式,可測(cè)量瓶坯飛邊;
Accurate positioning mode, can measure the bottle blank fly edge;
瓶口倒插方式,更精準(zhǔn)測(cè)量瓶坯翹曲度;
Bottle mouth inverted method, more accurate measurement of bottle blank warping;
操作界面清晰簡(jiǎn)潔,自由設(shè)置測(cè)量數(shù)據(jù)參數(shù);
The operation interface is clear and simple, freely set the measurement data parameters;
軟件系統(tǒng)內(nèi)置多種標(biāo)準(zhǔn)瓶口測(cè)量模塊,包含瓶口為1810、1881、29/25、30/25、28、38等測(cè)量模塊;系統(tǒng)通過自動(dòng)識(shí)別瓶坯類別來智能選擇不同的測(cè)量模塊;
The software system has a variety of standard bottle opening measuring modules, including 1810,1881,29 / 25,30 / 25,28,38, etc. measuring modules; the system intelligently selects different measuring modules by automatically identifying the blank category;
測(cè)量軟件可設(shè)置多種工作模塊,滿足日常測(cè)量模塊、月測(cè)量模塊,從而提升更高的檢測(cè)效率;系統(tǒng)設(shè)置操作員登錄界面,每一項(xiàng)測(cè)量數(shù)據(jù)均具備可追溯性;
The measurement software can set a variety of working modules to meet the daily measurement module and monthly measurement module, so as to improve the higher detection efficiency; the system sets the operator login interface, each measurement data has traceability;
局域網(wǎng)組建,內(nèi)網(wǎng)瀏覽數(shù)據(jù)更便捷安全;
LAN establishment, Intranet browsing data is more convenient and secure;
互聯(lián)網(wǎng)協(xié)議(mqtt),支持有償接入云服務(wù)器管理系統(tǒng),包括檢測(cè)數(shù)據(jù)歸集、數(shù)據(jù)圖表式呈現(xiàn)、生產(chǎn)模腔超標(biāo)統(tǒng)計(jì)并提示用戶關(guān)注模腔磨損、定制化QC集團(tuán)管理、支持實(shí)驗(yàn)室其他儀器的云數(shù)據(jù)服務(wù)。
Internet protocol (mqtt) supports paid access to cloud server management system, including collection of data detection, data chart presentation, production of mold cavity exceeding statistics and prompting users to pay attention to mold cavity wear, customized QC group management, and support cloud data services for other instruments in the laboratory.
互聯(lián)網(wǎng)服務(wù)還包括系統(tǒng)備份、數(shù)據(jù)備份、儀器測(cè)量時(shí)異常產(chǎn)品的圖片采集、儀器測(cè)量時(shí)故障圖片采集、軟件升級(jí)。
Internet services also include system backup, data backup, picture collection of abnormal products during instrument measurement, fault picture collection during instrument measurement, and software upgrade.
重復(fù)精度/Repeat Accuracy
測(cè)量項(xiàng)目 Inspection Detals | MDP180P | MDP180C | MDB230P |
"A"鎖環(huán)直徑 Tamper Band Dia. | ±0.01mm | ||
"B"防盜環(huán)直徑 PP Band Diameter | ±0.01mm | ||
“C"螺紋高度 Thread Projection | ±0.01mm | ||
"D"鎖環(huán)高度 Distance Tamper Band | ±0.01mm | ||
"E"瓶口外徑 Neck Dia. | ±0.01mm | ||
“F"飛邊 Flash | ±0.01mm | ||
“G”防盜環(huán)處間距 PP Band Clearance | ±0.01mm | ||
“H”螺紋末牙位置 Distance Thread End | ±0.01mm | ||
“I”瓶口內(nèi)徑 Inner Mouse Dia. | ±0.02mm | ||
“L“瓶坯總高 Total Height | ±0.05mm | ||
“O”支撐環(huán)厚度 OD Band Thickness | ±0.01mm | ||
“R”瓶口外圓弧度 Seal Radius | ±0.01mm | ||
“S”螺紋起牙位置 Distance Thread Start | ±0.01mm | ||
"T" 螺紋頂徑 Thread Dia. | ±0.01mm | ||
“U”壁厚差 WT Difference | ±0.03mm | ||
“V”螺紋頂端寬度 Thread Tip Width | ±0.01mm | ||
“W”翹曲度 Concentricity | ±0.05mm | ||
“X“瓶口高度 Neck Ring Height | ±0.01mm | ||
“Y“螺紋角度 Thread Angle | ±1° | ||
“Z”支撐環(huán)直徑 OD Band Dia. | ±0.01mm | ||
瓶口橢圓度 Neck Ovality | —— | √ | —— |
模具字符識(shí)別 Mold nos. recognition | √ | √ | √ |
互聯(lián)網(wǎng)數(shù)據(jù)平臺(tái) Cloud data management | √ | √ | √ |